How Do You Cut Granite?

Granite is the perfect choice for an elegant, durable countertop. While the best idea is to leave it to the experts to form that exceptional fit you expect of your countertop, it’s good to understand the steps it takes to cut granite. If you’ve never investigated granite cutting before, you’ve come to the right place.

Use a Professional

Professional granite cutting services will make the process much easier and less stressful for you. Using a reputable stone fabricator for your granite cutting needs is critical to ensure you receive the very best possible results for your investment. Baca Systems has been providing cutting-edge industrial stone automation for over 30 years. Baca Systems offers top-of-the-line, high-tech stone fabrication equipment like the Robo SawJet.

A professional granite cutting service will answer the question of “how do you cut granite?” for you. They have the experience and knowledge to help you through the entire process. Measuring for a countertop is far more complex than you may realize. That 90° corner might not be a full 90°. The wall is bound to have some flex to it as well. Particularly in an older home. A professional team will find these differences and account for them perfectly.

Steps to Cutting Granite Countertops

Now let’s look at how to cut granite. There are several ways to tackle this process, and for small jobs like cutting a small tile or an edge of a countertop, these generally work well. For a large countertop, there are several things to keep in mind:

  1. Work with a professional to ensure the proper fit. Even stone cutters work with specialists to measure countertops. The walls aren’t as straight as they look. A straight cut will rarely line up perfectly with the wall.
  2. Cutting granite is a messy business. Prepare the workspace to ensure dust and debris don’t cover your entire home.
  3. Remember to use safety equipment.
  4. Granite can be cut dry, though it makes a bigger mess than cutting wet. You can generally rent equipment.

Assuming you want to proceed to cut a large section and are still wondering how to cut granite, let’s go through the steps:

  1. Set up a stable workplace and clamp the granite to it firmly.
  2. Measure the cut line. Remeasure. Mark the cut line with blue painters’ tape to avoid chipping. Measure again and mark the tape with the final cut line.
  3. If you’re using a circular saw, tape the saw’s shoe up to keep it from scratching the granite.
  4. Whatever your chosen tool, keep it moving. Don’t force it. The smoother you go, the less the stone is likely to chip. No rule says you have to make the entire cut in one pass.
  5. It’s common to do a back-cut from the end of the slab toward the cut about 2 inches. This keeps the granite from splintering when you finish cutting through.
  6. An angle grinder with 50-grit to 3000-grit pads will remove the saw marks and clean up the cut edge.
  7. Repeat the process for the sink. Cut entry holes with a drill.

Features of a Robo SawJet

The Robo SawJet is a programmable Saw and Abrasive WaterJet cutting system that defines affordability and reliability. With the Robo SawJet, traditional granite cutting technology has been combined with the evolving world of lean industrial machine technology. Combining the two allows for enhanced programming software that reduces the need for labor and overall floor space. A smaller footprint and less labor mean being able to save more money throughout the cutting process. Material waste is lowered, as is cutting time.

After the purchase, resources are available for you with everything from troubleshooting to upgrading software, both remotely and in person if necessary. Baca Systems constantly strives to improve and upgrade systems and bring their clients along to ensure the latest and greatest functionality with software.

BACA Systems for Cutting Granite

Answering the question “how do you cut granite?” is more nuanced than just taking a circular saw and cutting along a premeasured line. The expert team at Baca Systems strives to make granite cutting as streamlined and user-friendly as possible and constantly integrate solutions that will move the industry forward for years to come.

Keep Baca Systems in mind for industrial stone fabrication. With more than 30 years of pushing the envelope of what’s possible within the industry, they offer what you need now and what’s next.

Can a WaterJet Saw Cut Granite?

Are you looking for a tool that can deliver precision cutting on almost any material? If so, you may be curious about using a water jet to help you. You can even use a water jet to cut granite, allowing you to take that granite block and cut it into a shape that meets your needs.

Take a look at a few important points below, and learn more about how water jet cutting can be beneficial for your needs. At BACA Systems, we can customize our products and services to meet your expectations. Speak with a member of our team today about how we can help you with your needs as well!

The Steps of WaterJet Cutting

If you want a versatile tool that can deliver shape cutting, then you need to work with a waterjet. This is a precision cutting tool that can be combined with oxy-fuel and plasma to help you meet your needs. This tool works by using an ultra-high pressure stream of water that is combined with an abrasive grit. Then, the abrasive material does the cutting using mechanical sawing action. The result is a smooth, precise surface.

You can use this jet of water to cut just about any material. Even though you cannot use it to cut materials that are highly brittle, such as tempered glass, it can cut a variety of stones.

The steps involved in the process include:

  • First, there is a low pressure water input that is forced through the tool’s inlet filter.
  • Then, it is intensified through the inlet check valves.
  • After this, the hydraulic pump pressure rises the fluid, switching it back and forth between the two sides of the piston.
  • This intensifies the pressure in the water, forcing it out of the intensifier into the accumulator.
  • Finally, water flows through the cutting head, allowing you to cut the material in front of you.

It has become one of the most popular, reliable materials in the stone-cutting world.

Robo SawJet for Granite Cutting

If you are looking for a tool that can cut Granite, then you should use the Robo SawJet to help you. Some of the features of this tool you will enjoy include:

This is a low-maintenance tool that only requires a simple oil change during the first five years.

  • This is a productive tool, allowing you to accomplish loading and unloading at one station while the robot is cutting at the opposite station. The tool can cut constantly, increasing your productivity.
  • The tool has been designed to maximize your yield. With just a single click of the mouse, you are in control.
  • You can use this tool to cut sink openings, arcs, faucets, and more. You don’t have to move pieces from secondary stations to accomplish this process.
  • This is one of the most powerful tools available, combined with a 26 horsepower motor. You can expedite the cutting process.
  • The tool features high-pressure coils on all 6 axes. Therefore, the robot can move quicker from cut to cut.

Take advantage of everything the Robo SawJet has to offer with the team from BACA Systems.

Other Stones Robo SawJet Can Cut

Even though you can use this tool to cut granite, it can also be used to cut a wide variety of other surfaces as well. For example, you can use this tool to cut marble. If you are fashioning a marble countertop, this might be the right tool for you.

You can also use this tool to cut quartz. A lot of people like quartz because it is cost-effective. Put the Robo SawJet to work if you need to cut a quartz counter or table. This is a versatile cutting tool that can be tailored to meet your needs.

BACA Systems for WaterJet Cutting Stones

Did you know that you can use a stream of water to cut stones into just about any shape? If you are looking for a cost-effective, reliable, and precise tool that can help you with all of your cutting needs, rely on a water jet. This is an advanced, safe, durable tool that can help you meet the needs of your customers and clients. At BACA Systems, it would be our pleasure to provide that exact tool for you. We understand that you have unique manufacturing processes, and we have worked with clients across numerous industries. Contact us today to speak to a member of our team about our services.

What is the Difference Between a Crane and Jib?

When your operations require repetitive heavy overhead lifting, then it is likely you will call upon a jib crane. This equipment is the workhorse of material handling in the quarry industry and is critical to keeping operations moving in stone fabrication shops.

If you have unique lifting tasks, then a jib crane is able to maneuver in tight access areas and can move upwards of 30,000 lbs of stone products.

What is a Jib Crane Used for?

Heavy lifting operations can really slow production, which cuts into valuable profits. A jig crane is used to make quick work of the heavy lifting that is common for fabrications that must move uncut stone slab to cutting, finishing, and final inspection cells.

These cranes are versatile, yet with only a few working parts, they are easy to operate. The equipment consists of both a jib or arm that projects out from either an overhead crane, boom, hoist, or mast. When choosing a crane, important specifications include the boom reach, hoist capacity, and power requirements.

When rotational power is needed, electric or pneumatic powered lines can be connected to assist in rotating the boom and the lifted material up to 360°.

What is a Jib?

The jib is the arm that suspends from an articulating boom crane or overhead rail crane. The jib allows for added maneuverability, which is in addition to the up and down hoisting action of a crane. This greater range of motion that a jib provides is extremely useful in stone fabrication operations.

While a crane can be used without a jig, you must have a crane or other attachment to use a jig. Often, stone processing operations happen in tight areas, which makes a jig mounted on a crane beneficial to speeding up production.

Different types of Jib Crane Systems

Choosing the right type of jib crane system depends on the weight and span capacities required, the amount of floor space or the floor layout of your operations, and if your operations would benefit from rotating or articulating motions.

The different types of crane systems include:

Freestanding Jib Cranes – These are permanent installations where the crane mast or other baseplate supports are secured within the concrete during the pouring phase of installation.

Foundation-less Jib Cranes – This system mounts the crane base plates to a 6″ reinforced concrete slab. These systems are faster to install and can support weights of up to 1000 pounds.

Mast Jib Crane – When a structural concrete base system is not possible, this crane uses an overhead steel beam structure to support the crane and jib. These cranes are extremely tough, reaching up to 40 feet in both horizontal span and vertical height.

Wall-mounted Jib Cranes – When individual work bays require independent lift systems, a wall-mounted jib crane uses the structural wall to support a monorail or overhead bridge crane. Often, an articulating jib is mounted on the crane that add swivel motions to reach under, around, or into containers or storage areas.

Cantilever Mast Cranes – These jib systems are have a smaller footprint and depend on a cantilevered beam support arm to lift materials or equipment located below the mast.

Visit BACA Systems online to discover how our heavy lifting and robotic solutions can increase your productivity, decrease manpower, and grow revenue for your stone fabrication business. At BACA Systems, we have the solutions to streamline your in-house processing with fully automated cutting line equipment.

Waterjet Cutting

Manufacturers use jetting to improve the appearance and performance of their materials, construct new objects, or to demolish. The two main types of jetting used are water jetting and laser jetting. Certain factors make one method preferable over the other. Choosing one over the other involves looking at materials used, thickness, tolerance, and edge finish needed, and the part’s sensitivity to heat. Have a look at our industry-leading Robo SawJet, which is our programmable Saw and Abrasive WaterJet cutting system.

What is Waterjet Cutting?

Waterjet cutting is an engineering method for cutting objects. It uses a high-density, high-speed jet of ultra high-pressure water to do the cutting. Its total amount of pressure can be a maximum of 392 MPa, or about 4,000 atmospheres and it’s projected from a nozzle measuring 0.1 mm in diameter. This creates water that can exceed the speed of sound by three times and has a destructive force.

This type of cutting is used for cutting dashboards and roof materials. It is also a method of cutting and demolishing concrete structures or to cut aircraft fuselages. Because it uses a water current, there is no effect from heat. This method makes it possible to cut shapes in 2D or 3D. Also, it is environmentally friendly. No dust is created that may be breathed in by workers.

What is Laser Cutting?

Laser cutting can be used in industrial manufacturing and it is also used in artistic methods like etching. A high-power laser, controlled by a computer and optics, beams the laser at the material being worked on. During the process, a motion control system is used.

It reaches a very narrow point of .10 mm and normally it is .32 mm in diameter. This varies depending on the material thickness. All types of lasers are used in welding. There are multiple kinds of lasers. The three basic types are an O2 laser, used for boring, cutting, and engraving, neodymium (Nd), and neodymium yttrium-aluminium-garnet (Nd:YAG). These have the same style with different uses. Nd is used for low repetition and high energy boring and Nd:YAG is used for very high-power boring and engraving.

Which Technique Should You Use for Your Application?

The category you use depends on the materials that you are working with. Waterjetting is the safer method for cutting, is quieter, and does not produce dust by-products. It also does not produce any heat which is important when working with materials like metal.

Overall, the two methods can be used in many of the same circumstances. Laser cutting can be more precise, so for small details, it might be preferable. Waterjet cutting can profile any material up to 250 mm, while lasers are limited to 25 mm.

Summary

Watercut Jetting and laser jetting are used in many of the same ways to achieve engineering goals. Waterjet methods are most common in applications like automobile manufacturing and construction. It is preferable because it does not produce as much heat as laser cutting. This helps preserve the materials used. Abrasives can be mixed in with the water, such as garnet or sand, and this achieves a better-looking finish than if someone were to use just lasers. Also, it is quieter than lasers, and there are less harmful byproducts.

Lasers don’t use up resources i.e. water and they also can have more precise results. This is why they are most popular in artistic etching, because of the fine-tuned control that it has. Lasercutting can also be used in welding. It generates heat and runs on a computer program.

Our expert waterjet cutters help you to complete your project in a timely way with close attention to detail. Contact our team today with any questions and choose BACA Systems for your next project.

CNC Marble Cutting Machine

Create a stunning marble countertop or other product with a CNC marble cutting machine. Marble products are used for both commercial and residential purposes. When you choose a BACA Systems marble cutter, you can enjoy fast, precise and affordable solutions for marble manufacturing. Explore the key machine options available for a fully automated process.

Robolution Pro

Combining a waterjet, maneuverable arm and saw, the Robolution Pro is well suited to creating detailed trim pieces and intricate marble designs. This marble cutting machine is capable of inside miter corner cuts to create detailed edges and other features on your products with these features:

  • Adaptive technology
  • Fast, powerful drive and saw
  • Flexible robotic arm capable of inside miter cuts
  • Low-maintenance design

Thanks to the revolutionary automated design, the power variable frequency drive and saw can cut up to 80 inches per second. The 60,000 PSI waterjet and 26 horsepower saw are automated using a robotic arm, not a gantry system.

The speed and power of this robotic arm cutting machine creates flawless miter cuts to avoid defects in glue joints. The last thing you want in a stunning marble surface is an uneven glue joint or a defect in the edging.

This BACA Systems automated cutting machine is specifically designed for low-maintenance performance. You can easily access every high-pressure line, and the arm doesn’t use any swivels or whip lines. Accessible coils can be replaced by your maintenance team in minutes.

Robo SawJet

The very first marble cutting machine by BACA Systems continues to deliver full automation, precision cuts and a low-maintenance design. Here are just a few key features of the cutter that launched an entire line of dependable machines:

  • Small footprint
  • Six axes of coils
  • Powerful motor and 16-inch saw blade
  • 5-year oil change frequency
  • Faucet and sink opening manufacturing

Compare the compact footprint of the Robo SawJet to see how you can expand your cutting capabilities without expanding your shop floor. The marble-cutting saw is maneuvered by six axes of high-pressure coils. A 26 horsepower motor powers a 16-inch saw blade to create marble countertops and sink and faucet openings.

The high-pressure coils power the saw blade and waterjet for up to 10,000 hours of operation before the machine requires an oil change. The entire process is controlled by innovative RoboCut software.

BACA Boss

When you need to cut large pieces of marble, you need the BACA Boss CNC Saw. This spacious marble cutter machine boasts the following features:

  • Mono-block frame, five-axis CNC saw
  • Highly efficient core bit
  • Miter cut capabilities
  • CAD drawing or manual cutting options
  • 78-inch by 138-inch cutting table

Powered by linear rails on a bridge and carriage system, the Boss Saw can create miter cuts between 0 and 90 degrees and easily power through a large slab of marble. You won’t experience backlash on the X, Y or Z axes thanks to the ball screw assembly.

Choose between free-form manual cutting or CAD drawing automation for your next project. This flexibility helps you create custom or mass-produced marble components with the precision your company is known for.

Miter X

The Miter X marble cutting machine is synonymous with customized, luxurious products. These features help you power through any complex marble-cutting process:

  • Pneumatic clamps
  • 25 horsepower saw motor
  • Rubber-topped table and bi-directional pneumatic rollers
  • Streamlined controls

A variable frequency drive motor controls the RPMs of your saw blade to reduce the risk of chipping your marble slabs. Cut pre-polished surfaces with ease thanks to the rollers, clamps and rubber-topped table.

CNC Marble Cutting Machine Applications

The BACA Systems marble cutting machine line makes designing, cutting and rapidly producing marble products a streamlined process. Use the Miter X, Boss Saw, Robo SawJet or Robolution Pro to create decorative slabs, countertops, coffee tables and other iconic components.

How a Cyclonic Filtration System Works

Cyclonic filtration systems are designed to filter, distribute and house coolants for various water-based operational applications. Most filtration systems eliminate particles as small as seven microns out from water-based liquids and other mineral oils. Filtration systems operate using centrifugal force movement, which is generated in the device’s chamber. Baca Systems produces filtration systems capable of removing 98% of particles without impairing the integrity of the original fluid input. Here is everything you need to know about how cyclonic filtration systems work. 

How Cyclonic Filtration Systems Function

Cyclonic filtration is the process of removing particles from an air, gas, or liquid stream. At Baca Systems, we specialize in producing systems that remove particles from fluid streams. Many systems eliminate particles from liquids using a hydro cyclone. In gas and air applications, other cyclone types are used.  Here is how most cyclonic filtration systems operate: 

  • The liquid enters the cyclone’s chamber at the inlet opening.
  • The shape and position of the inlet opening cause the liquid to produce a primary whirl, which is a downward, spiral fluid flow.
  • The fluid moves along the chamber walls because of the centrifugal force.
  • The centrifugal force separates the liquid from the solid particles, which is a product of the spinning action. The particles slide down to the discharge opening.
  • A throttling movement is produced in the cyclonic chamber, creating a secondary whirl. This spiraling flow moves the clean fluid to the whirl searcher.
  • The clean fluid is then discharged into the storage component. 

The cyclonic filtration process varies depending on which particles are being eliminated. In air and gas filtration systems, the elimination process varies. The method described above is unique to liquid filtration systems. 

Cyclonic Filtration System Applications 

Cyclonic filtration systems are used in a variety of industrial applications. Filtration systems are often used in water treatment applications within a variety of industries. The primary function of the filtration systems is to remove large particles and purify the liquid, depending on the intended use of the fluid. 

Cyclonic Filtration Systems Benefits

There are several advantages of utilizing cyclonic filtration systems for your water treatment application. First, the filtration technology itself offers several benefits. The centrifugal force used in most systems allows for excellent particle separation performance. Harmful particles are quickly eliminated from the base fluid, producing a liquid that is ready to be used.  The other advantages of using cyclonic filtration systems include: 

  • Fluid clarity produced is suitable for a variety of applications. 
  • Reduce your water bill by reusing and cleaning otherwise unusable liquids.
  • Filtration systems can be customized based on your project requirements. 
  • Particle collection and disposal are easy based on the position and ease of the sludge collection container. 

Further, cyclone filtration systems do not require a lot of maintenance. Other types of filtration systems need constant cleaning and part replacement to function correctly. Cyclone systems, on the other hand, only require bi-monthly inspections. Engineers should inspect the cyclone walls to ensure that they have not been damaged during use. Inlet openings and the sludge container should also be reviewed on a routine basis. 

BACA Pure 

BACA Pure is a water filtration system designed and produced by BACA systems. This filtration system is a cost-effective, environmentally friendly solution that can be used in various applications. BACA Pure allows stone fabrication shops to remove particles and solids from greywater, returning it to the process through an advanced filtration method. 

Types of Jib Cranes

If you operate a manufacturing plant and are looking for an equipment piece to streamline your production process, a jib crane may be a good option. Jib cranes are versatile pieces of equipment that can help simplify repetitive tasks and help your employees provide a safer work environment. Further, these cranes can be used in tandem with other equipment pieces to maximize manufacturing outputs. 

Jib Crane Overview 

A jib crane is an overhead lifting device with an attached horizontal member, commonly referred to as a jib or boom. Jib cranes are ideal for small workspaces and repetitive lifting tasks. The task of the jib within the crane is to support the other parts of the device, including the crane and the movable hoist. Most commonly used in construction and industrial applications, jib systems are versatile and can be used in conjunction with an overhead bridge to enhance productivity. 

Jib crane configurations are simplistic in design but can accommodate up to 15 tons of weight in many applications. These cranes are designed with workers in mind and can help improve safety and reduce employee injuries. Jib systems assist workers during the manufacturing process and can maximize production capabilities.

Jib Crane Components 

Jib cranes are relatively simple to operate because they have a straightforward configuration. These cranes do not require extensive maintenance and are simple to repair. Jib cranes do not have many components, decreasing the likelihood of system failure. 

  • Reach: The reach or boom is the straight beam that the electric hoist is situated upon. 
  • Mast: The mast or pillar is comprised of vertical beams that support the reach on mast systems. 
  • Manual hoist: Most jib cranes have manual or electric hoists that move the load up and down. 
  • Controls: All cranes are outfitted with controls that help the operator regulate the rotation of the arm and the movement of the trolley. Most controls are buttons that must be manually pushed. 
  • Trolley: The trolley carries the crane hoist along the length of the boom. A motor powers most trolleys, but some are manual or pneumatic. 
  • Rotation stop: Most cranes are equipped with a stop device to limit the crane’s motion in an emergency before it collides with another object. 

Rotation capacity: Most freestanding jib cranes have a rotation capacity of 360 degrees. However, other jib crane types have a boom rotation capacity of 200 degrees. 
 
This is not an exhaustive list of jib crane components. Certain environmental factors may require other parts to be added to the configuration. Some cranes are equipped with corrosion resistance features and other features to resist extreme weather elements such as heat and humid. 

Freestanding Jib Cranes

The freestanding jib crane is the most common type of jib system. They are used in many applications because they are versatile and can be installed in small spaces, either indoors or outdoors. Freestanding cranes are ideal for open areas because they can be used in conjunction with large bridge crane systems. Jib crane systems can accommodate capacities up to 15 tons and have 360 degrees of rotation capacity.  

Freestanding jib cranes can accommodate high production, high-performance work applications. They are ideal for projects that require fill circular lifting applications. Further, freestanding cranes can be motorized to increase the accuracy of load positions and to quicken the production process.

BACA Systems is a leader in the manufacturing industry, providing reliable, cost-effective tools to several different industries. We specialize in delivering jib cranes design services, stone slab lifting tools and freestanding jib cranes. All of our fabrication solutions can help you grow your business by streamlining your production process and increasing efficiency. 

CNC Saw vs. Robotic Sawjet for Stone Cutting

If cutting hard-surface materials is part of your stone fabrication company’s capabilities, you need to have precise, practical tools. Most shops have a CNC saw to cut materials such as quartz or granite countertops. Saws are cost-effective and can be automated to fulfill your requirements. However, Sawjets are becoming increasingly popular with high-volume fabrication shops. Shop owners should understand the pros and cons of each device before purchasing a CNC stone cutting tool. 

stone cutting saw

What Are CNC Saws? 

Computer numerical control saws have been a mainstay in the stone fabrication industry for several years. CNC is the most common technology for automated machinery configurations. CNC saws are ideal for achieving cost-effective, precise stone cuts. 

Most CNC saws offer five-axis control so the operator can perform a full range of cuts for countertops, faucets, sinks and more. Most CNC saws offered by BACA Systems allow operators to cut stone at a rate of up to 160 inches per minute. CNC saws can make extensive cuts, but they may have difficulty handling complex or intricate cuts. 

Pros and Cons of CNC Saws 

There are numerous advantages of using CNC saws for your stone fabrication needs. First, these saws are cost-effective and significantly less expensive than comparable tools. CNC saws can also make quick, precise cuts and can be automated using CAD or CAM technology. 

However, there are a few disadvantages of using CNC saws. First, these saws cannot make specific complex cuts, especially inside corners. Second, CNC devices often require extra material to finish the job, particularly when unequal parts are involved in the cutting process. Further, an operator is often necessary to move pieces and ensure the efficiency of the cutting process. 

What Are Robotic Sawjets? 

A Sawjet is an upgraded CNC saw that offers a powerful blade with a precise waterjet capable of making large and minor cuts. The waterjet can cut 90 degrees inside complex sink and faucet configurations. Sawjets can complete many of the same cuts as a CNC saw in half the time. Sawjets are intuitive and only use the integrated waterjet if the blade alone cannot complete the cut.  The blade quickly makes large, symmetrical cuts and the waterjet makes minor intricate cuts. Although CNC saws can complete straight cuts quicker, Sawjets cannot be matched in their ability to complete detailed cuts. 

Pros and Cons of Sawjets 

There are numerous advantages of using robotic Sawjets for your countertop fabrication needs. First, the waterjet offers flexible cutting options that can create corners better than CNC saws. Second, less material is needed for cuts because of the precision of the device’s tooling. Further, there is no need for an operator because of the automated control functionality. 

However, there are a few disadvantages of using a Sawjet rather than a CNC saw. First, Sawjets are more expensive than traditional saws because of their complex tooling configuration. Also, Sawjets cannot complete significant, straight cuts as quickly as a CNC saw. 

Sawjets and Stone Fabrication Companies 

Depending on your product needs, a Sawjet is likely a good investment for your business. Sawjets can produce intricate cuts and seamless corners in a matter of seconds. With no operator required, Sawjets are entirely automated and do not need constant oversight. If you plan to expand your production capabilities, investing in a Sawjet is a necessity. 

BACA Systems supplies many production firms with reliable stone-cutting equipment. We offer several fabrication solutions, including CNC saws, Sawjets and more. We fly all interested clients to our factory in Detroit for a live demonstration to help them choose the best device for their business. We also offer extensive training and support opportunities if you decide to purchase a Sawjet for your firm. 

What Are CNC Saws? 

Computer numerical control saws have been a mainstay in the stone fabrication industry for several years. CNC is the most common technology for automated machinery configurations. CNC saws are ideal for achieving cost-effective, precise stone cuts. 

Most CNC saws offer five-axis control so the operator can perform a full range of cuts for countertops, faucets, sinks and more. Most CNC saws offered by BACA Systems allow operators to cut stone at a rate of up to 160 inches per minute. CNC saws can make extensive cuts, but they may have difficulty handling complex or intricate cuts. 

Pros and Cons of CNC Saws 

There are numerous advantages of using CNC saws for your stone fabrication needs. First, these saws are cost-effective and significantly less expensive than comparable tools. CNC saws can also make quick, precise cuts and can be automated using CAD or CAM technology. 

However, there are a few disadvantages of using CNC saws. First, these saws cannot make specific complex cuts, especially inside corners. Second, CNC devices often require extra material to finish the job, particularly when unequal parts are involved in the cutting process. Further, an operator is often necessary to move pieces and ensure the efficiency of the cutting process. 

What Are Robotic Sawjets? 

A Sawjet is an upgraded CNC saw that offers a powerful blade with a precise waterjet capable of making large and minor cuts. The waterjet can cut 90 degrees inside complex sink and faucet configurations. Sawjets can complete many of the same cuts as a CNC saw in half the time. Sawjets are intuitive and only use the integrated waterjet if the blade alone cannot complete the cut.  The blade quickly makes large, symmetrical cuts and the waterjet makes minor intricate cuts. Although CNC saws can complete straight cuts quicker, Sawjets cannot be matched in their ability to complete detailed cuts. 

Pros and Cons of Sawjets 

There are numerous advantages of using robotic Sawjets for your countertop fabrication needs. First, the waterjet offers flexible cutting options that can create corners better than CNC saws. Second, less material is needed for cuts because of the precision of the device’s tooling. Further, there is no need for an operator because of the automated control functionality. 

However, there are a few disadvantages of using a Sawjet rather than a CNC saw. First, Sawjets are more expensive than traditional saws because of their complex tooling configuration. Also, Sawjets cannot complete significant, straight cuts as quickly as a CNC saw. 

Sawjets and Stone Fabrication Companies 

Depending on your product needs, a Sawjet is likely a good investment for your business. Sawjets can produce intricate cuts and seamless corners in a matter of seconds. With no operator required, Sawjets are entirely automated and do not need constant oversight. If you plan to expand your production capabilities, investing in a Sawjet is a necessity. 

BACA Systems supplies many production firms with reliable stone-cutting equipment. We offer several fabrication solutions, including CNC saws, Sawjets and more. We fly all interested clients to our factory in Detroit for a live demonstration to help them choose the best device for their business. We also offer extensive training and support opportunities if you decide to purchase a Sawjet for your firm. 

Stone Slab Lifting Equipment

stone slab lifting equipment

Streamline your stone handling operations with a stone slab lifting equipment such as a 4-pad vacuum lifter.

Vacuum handling equipment can operate in a large- or small-scale stone cutting and polishing company. Compare key features to find the optimal lifting unit from BACA Systems.

How a 4-Pad Vacuum Lifter Works

The primary purpose of a 4-pad vacuum lifter is to lift a range of stone products safely and efficiently. It starts with powerful vacuum cups attached to a sturdy frame. These cus create a vacuum that eliminates atmospheric pressure.

The weight rating of your vacuum lifter depends on the pressure rating of the vacuum cups. The number of cups and the pressure rating of each one is calculated to reach a maximum weight rating. The structural components and tilt angle mechanism are rated to handle the same maximum weight to ensure your stone lifter operates safely as you lift and maneuver heavy loads.

Some lifters can be powered by a standard air compressor, while others require industrial-grade air compression or a suitable generator. Work with your vacuum lifter provider to determine the installation requirements of your particular lifter.

Your facility may need a new air compressor or power supply to accommodate large stone slab lifting equipment, or installation may be quick and pain free with an energy-efficient lifter.

Benefits of Using a Vacuum Lifter

A 4-pad vacuum lifter offers a number of benefits during the processing, packaging and distribution phases of stone product manufacturing. Here are some key benefits you can enjoy when you upgrade your system or install a lifter for the first time:

  • Improved safety
  • Increased stone lifting speed
  • Diverse load lifting capabilities
  • Low-maintenance equipment

Stone lifting can be a dangerous process without proper lifting equipment. Other lifting solutions may result in injury and/or damaged stone products. A vacuum lifter doesn’t require chains, straps or other items to be wrapped around stone products, which can often cause scratches and chips.

The control system of a 4-pad vacuum lifter is easy to learn and train your employees. When properly installed, a vacuum lifter reduces the strain of lifting and moving large slabs of stone. This increases the rate of handling and processing, increasing the bottom line of your facility.

Choose a BACA 4-pad vacuum lifter to receive a long-lasting piece of equipment with minimal maintenance requirements. Our team can properly size your equipment before installing it. Work with us to create a maintenance schedule that promotes safe, long-lasting performance.

How To Choose Your Stone Vacuum Lifter

Every stone vacuum lifter is sized based on a number of factors. Work with a qualified engineer and review the work requirements of your process to find the required specifications for your stone slab lifting equipment. Here are some common specifications to compare lifting products:

  • Maximum working load
  • Number of suction cups
  • Pressure of vacuum
  • Incline angle
  • Unit dimensions
  • Air supply required

Make slab lifting easy with a suitably sized stone slab lifting equipment. Innovative controls allow your technicians to easily pick up and place a slab on your CNC cutter or stone polishing machine. Once the process is finished, the same lifter can remove the product and your team can prepare it for shipping.

Vacuum Lifter Safety Features

Check out the safety features of your particular stone lifting equipment to maintain a safe work environment. An aluminum safety tank can provide a reserve for vacuum. 

A condensation discharge valve removes condensation, which could otherwise affect the power of the vacuum. Safely holding wet surfaces is critical when working with newly fabricated stone products.

Finally, an alarm system immediately alerts your team to low air pressure or reduced vacuum performance. This gives your team an advanced warning if a stone product needs to be set down immediately or if the vacuum lifter requires maintenance.